April 24, 2020

Theme for the month - Nitrogen related incident

Employee stepped into a control cubicle where the instrument air was temporarily replaced with N2 during shutdown. The green light outside the door was on indicating safe atmosphere. As soon as he stepped into the cubicle his personal O2 monitor alarmed indicating 18% O2 or less.
After exiting safely he opened the door and when O2 level was OK, checked the fan. The ventilation fan was not running. The light was wrongly wired.

Source:EIGA

April 21, 2020

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April 20, 2020

Theme for the month - Nitrogen related incident

An experienced contractor was used to purge a natural gas pipeline, 0.5m diameter 10 km long, with nitrogen before start-up. When one contractor employee and two customer employees entered the remotely located chamber, they were asphyxiated and later found dead in the chamber. Two blind flanges were leaking and the oxygen monitor was not used.
Source:EIGA

April 18, 2020

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April 15, 2020

Theme for the month - Nitrogen related incident

A driver was fatally asphyxiated during commissioning of a nitrogen customer station. The customer station tank was located in a pit that was not recognized as a confined space by the design team, distribution operation team or the driver. The driver was sent to do the commissioning by himself.

During the commissioning the driver made a mistake in opening the liquid supply line valve, instead of the gas vent valve, for purging and cool down of the tank. It is believed he did not immediately notice the valving error partially due to a modified manifold that allowed gas to vent from an uncapped drain in the liquid supply line. When the driver opened the valve gas started venting as would normally occur except from the wrong location. Once he noticed that liquid rather than gas venting, he went into the pit to correct the valving error. At this point he walked into a nitrogen rich/oxygen deficient atmosphere.
Source:EIGA