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August 16, 2016
China power plant blast
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 15, 2016
Big fire in refinery
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 14, 2016
How 300 people escaped a fiery crash landing
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 12, 2016
California announces major regulatory proposal to improve safety at oil refineries
California announces major regulatory proposal to improve safety at oil refineries
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 8, 2016
Houston Chronicle- chemical breakdown
http://www.houstonchronicle.com/local/texas/chemical-breakdown/
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 6, 2016
eurasiareview - open letter to president obama-catastrophic risk demands action behind talk/
Ralph Nader: Open Letter To President Obama – Domestic Catastrophic Risk Demands Action Behind Talk
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 5, 2016
Redefining visualisation - the story of a control room
Redefining visualisation - the story of a control room
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
August 2, 2016
Mobile phone usage in chemical plants
I am reproducing a good discussion in a process safety forum in Linkedin (Process safety management) here:
July 29, 2016
Production without danger, or who controls the process safety in Tatarstan Source : http://realnoevremya.com/today/386
Production without danger, or who controls the process safety in Tatarstan Source : http://realnoevremya.com/today/386
Good article with points that are relevant to all
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Good article with points that are relevant to all
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 26, 2016
17 units in visakhapatnam scored less on safety standards
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 25, 2016
Overcoming the challenges of sealing at high temperatures
Overcoming the challenges of sealing at high temperatures
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 21, 2016
Case Study: Root Cause on Seal Failure in Refinery
Case Study: Root Cause on Seal Failure in Refinery
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 18, 2016
Fatality Involving Fractured Gate Valve Housing
Fatality Involving Fractured Gate Valve Housing
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 14, 2016
Which came first? The overspeed or the fire - by EDT
Which came first? The overspeed or the fire - by EDT
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 11, 2016
Mechanical or electrical trip system testing? - Plant services.com
Mechanical or electrical trip system testing? - Plant services.com
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 7, 2016
Bhopal Plant Disaster – Situation Summary M.J. Peterson
Bhopal Plant Disaster – Situation Summary M.J. Peterson
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 6, 2016
Tesla driver killed while using autopilot
Tesla driver killed while using autopilot: The U.S. announced on Thursday the 40-year-old owner of a technology company who nicknamed his vehicle “Tessy” and had praised its sophisticated “autopilot” system just one month earlier for preventi
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 4, 2016
Case study on chlorine leak
Read the case study on the chlorine leak in Mumbai port trust in 2010 in this link
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 2, 2016
Three killed in boiler blast
News reports coming in of a boiler blast at a major ammonia urea complex in Mumbai. Reportedly, 3 people are killed and 5 have been injured. The blast is supposed to have occurred when maintenance work was n progress. We have to wait for the investigation details to come out.
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
July 1, 2016
Mafunctioning instrument air regulator incident
Instrument technicians were re-calibrating a control valve positioner. The feedback arm between the valve and the positioner was
disconnected, a mA source was connected, and the valve was stroked using
the flapper & nozzle arrangement inside the positioner. While doing this, due to a faulty regulator, full instrument air pressure of 8.5 bar was applied and the top of the diaphragm casing ruptured propelling it far away. On investigation, inside the regulator, three screws had become loose in service due to vibration. The regulator did not have full rated relief and no
external relief device was fitted as part of the original valve supply.
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 28, 2016
Resilience and the Pembroke refinery explosion
Interesting article in this link: Resilience and the Pembroke refinery explosion
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 24, 2016
Achieving zero accidents
Article by Chevron on how they are achieving zero accidents in this link
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 21, 2016
Crane collapse at refinery
Crane collapse at refinery
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 18, 2016
API’s new bill: “committed to pipeline safety and zero incidents”
API’s new bill: “committed to pipeline safety and zero incidents”
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 16, 2016
Fall inside reactor
After helping to dismantle a metal scaffold inside a reactor, a worker was at the base of the reactor getting ready to exit through the overhead reactor manhole. While the worker was climbing up 14 meters up the vertical rope ladder, he fell and landed at the base of the reactor. He had not anchored his safety harness though he was wearing one. The worker was immediately rescued but he died on the way to the hospital. Climbing up rope ladders is physically exhausting the the fitness of the person is important. Provide anchoring system for the safety harness while climbing up rope ladders inside vessels.
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 13, 2016
Look alikes causes fatality
Two maintenance workers were trying to remove a safety valve after obtaining work permit, when one of them was overcome with H2S and fell from the scaffolding and died. Both workers had unscrewed the flange bolts of the wrong safety valve. There were two safety valves that were identical in nature at the same location. One was isolated and permit handed over to remove that. But the workers opened the valve in service. What system do you have to prevent similar accidents?
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 10, 2016
Osha cites company in explosion
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June 9, 2016
The long story of barges and ammonia transportation
The long story of barges and ammonia transportation:
The recent incident in which a leak in an ammonia tank headed for the Fertilizers and Chemicals campus takes memories back to the long history of the public sector company using Kochi’s backwaters to
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
The recent incident in which a leak in an ammonia tank headed for the Fertilizers and Chemicals campus takes memories back to the long history of the public sector company using Kochi’s backwaters to
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 6, 2016
Safety norms thrown to winds at pharma, chemical units?
Safety norms thrown to winds at pharma, chemical units?:
“All the three versions will be clubbed and submitted to the District Collector for action,” said Joint Collector-2 D.V. Reddy, who had come to inspect the accident site at Srikar Laboratories.“Firstl
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
“All the three versions will be clubbed and submitted to the District Collector for action,” said Joint Collector-2 D.V. Reddy, who had come to inspect the accident site at Srikar Laboratories.“Firstl
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 3, 2016
Barge ban leaves FACT in fix
Barge ban leaves FACT in fix:
“The very existence of FACT is dependent on the continuing production of fertilizers, for which ammonia transportation by barge is absolutely essential,” it added.
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“The very existence of FACT is dependent on the continuing production of fertilizers, for which ammonia transportation by barge is absolutely essential,” it added.
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 2, 2016
One killed, 15 injured in pharma unit blast
Thanks to Mr Satya Subrahmanyam for sending news about this incident.
One killed, 15 injured in pharma unit blast:
Immediately after the explosion, ammonia gas leaked and a woman was among the 15 affected. “Ramakrishna’s lungs were filled with the gas and he died before we could shift him to a hospital,” said DCP
From the photo in the article, it is eerily similar to a CSB case study where an ammonia exchanger exploded due to overpressurisation as its safety valve was blocked.
Read the CSB case study in this link
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
One killed, 15 injured in pharma unit blast:
Immediately after the explosion, ammonia gas leaked and a woman was among the 15 affected. “Ramakrishna’s lungs were filled with the gas and he died before we could shift him to a hospital,” said DCP
From the photo in the article, it is eerily similar to a CSB case study where an ammonia exchanger exploded due to overpressurisation as its safety valve was blocked.
Read the CSB case study in this link
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
June 1, 2016
Hazards when purging hydrogen gas cooled generators by OSHA
Hazards when purging hydrogen gas cooled generators
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"
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Mobile Phone usage in restricted area inside control building
Shankar Bhosale
Saudi Aramco Total Refinery and Petrochemical Company
http://www.exponent.com/files/Uploads/Documents/CellPhoneReport.pdf
Also, you can find a very good explanation of minimum ignition energy (MIE) in the CCPS text "Guidelines for Determining the Probability of Ignition of a Released Flammable Mass". Although in this case it was generally agreed that cell phones present an extremely low risk as an ignition source, the company decided it was not worth the risk and upheld the rule to ban cell phone use in the plant.
In addition to the potential ignition source issues, the question of distractions always arises. Yet, at the same time, most organizations have so integrated cell phone use into their daily business that lack of access is a definite reduction in efficiency. The impossible (or at least very difficult) issue to address is how to allow normal company business while excluding needless distractions. Most organizations have some restrictions in place at least on paper.
1. distracter for operations: can you imagine an operator control panel working and talking on the phone at the same time? ¿Differentiating between sounds alarm signals and tones phone?
Simply because of the sensitivity of the operations control room, should minimize the factors which could cause distraction operators control panel. This is the main reason for the restriction.
2. Possibly the emission of signals or other cellular radios, instruments may alter operating wirelessly, which generate false signals and the problems that we know that these can generate.
3. The cell phone is not a certified electronic equipment for hazardous areas and remember that by the characteristics of the control room, they can be exposed to flammable gases and vapors, and cell element could be the initiator of an explosion or fire.
Happy day.
In unrated control rooms or break rooms - There are numerous other unrated electrical devices in these rooms, so they do not create an increased ignition risk. It is a management issue to make sure employees are not using them excessively, and that they do not carry them outside into the classified area.