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May 8, 2013

Behaviour Based Safety - Take it with a pinch of salt!

I am always of the view that if behavior based safety has to succeed, the behavior of top management should be corrected first. For example, in an organization if top management keep saying safety is important and do not support their actions with visible and cost committed actions, nothing will change. The Indian culture follows the rule "the boss is always right". So in most Indian organisations, it is something short of blasphemy to observe and report top managements behaviour!
When I was working as a Plant manager 25 years ago, the bosses right up to the top were always displaying the correct behaviour mainly because they were technocrats and had command over the other non technocrats in the organization. The United Steel Workers union in USA has a take on behavior based safety which is worth reading from this link. (large file...be patient).

 Do you have a BBS program going on in your facility? I would like to seek feedback from you about your experience.

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May 6, 2013

Welder killed in sulphuric acid tank accident

News reports indicate a welder was killed yesterday at a Chemical manufacturing plant in South India when the lid of a sulphuric acid tank burst "when he was trying to open it". Further details are not known.
Time and again we are seeing repeats of sulphuric acid tank explosions. Train your operators about the hazards of sulphuric acid tanks and hydrogen generation in the tanks due to corrosion of carbon steel.

Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"

Chemical freight Train accident in Belgium

A news article mentions a freight train accident in Belgium. The train was reportedly carrying acrylonitrile. One person reported dead and 49 injured. Read the article in this link.

Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"

May 3, 2013

Another reason to ban mobiles in chemical plants

In 2011, a medical evacuation helicopter crashed in the USA killing all four occupants including a patient. The NTSB has concluded that constant texting by the pilot on his mobile was a contributing cause of the accident. He ran out of fuel. A news article mentions that "It was the first fatal commercial aircraft accident investigated by the National Transportation Safety Board in which texting has been implicated. And it underscored the board's worries that distractions from electronic devices are a growing factor in incidents across all modes of transportation — planes, trains, cars, trucks and even ships."
Now this is another reason to ban mobiles in chemical plants!

Read more: http://www.foxnews.com/us/2013/04/10/pilot-texting-contributed-to-copter-crash-ntsb-says/#ixzz2RONCSQmc


Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"

May 1, 2013

Ammonia tanker accident

An ammonia tanker incident on the Pune Solapur road that killed two persons has been reported in the newspapers. Apparently the driver dozed off.
In India as well as around the world, there are a large number of accidents involving ammonia being used in refrigeration systems in dairies etc. All the ammonia manufacturers must get together to adopt a drive to educate end users about the hazards of ammonia and its safe handling and transportation

Read about the road tanker accident in this link.


Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"