Showing posts with label Process design. Show all posts
Showing posts with label Process design. Show all posts

November 13, 2020

Lightning strike in an ethanol tank in distillery

In a distillery, a 5,000-m³ tank containing 1,000 m³ of ethanol at 96% concentration exploded when lightning struck and then ignited. The raised roof fell into the reservoir, which remained intact. However, the tank foot valve cracked upon impact. An emulsifier delivered 2 hours later enabled preventing the fire from spreading to the 1,000-m² retention basin. The blaze was extinguished in 3 hours and the fire-fighters for over 5 hours cooled 3 adjacent 2,500 m³-tanks exposed to the intense heat. During the emergency response, 23,000 litres of emulsifiers stored onsite and a total of 7,000 m³ of water (including cooling water) were used. The loss was valued at 30 million francs (including 2.5 million of alcohol destroyed and 3 million of emulsifier). The extinction water (1,500 m³) collected in the retention basins would be diluted in a lagoon. An outside organization was called to verify the electrical installations of the storage zone. 

An internal response plan drill conducted 2 months earlier, based on a comparable scenario involving one of the tanks involved in the accident, served to facilitate the actual intervention. It had been recommended to install flame arrestors on the vents and the breathing valves on the tanks following a lightning risk evaluation study conducted 18 months prior to the event.

Source: European commission

August 29, 2020

NECESSITY OF REMOTELY OPERATED SHUT OFF VALVES

Thousands of gallons of a highly flammable hazardous chemical spilled for nearly 30 minutes before catching fire at the Intercontinental Terminals Co. tank farm in Deer Park, but the facility did not have a remote emergency shutoff valve nor an alarm to alert workers, according to the U.S. Chemical Safety Board. Source: CSB
Have you studied your system to check the necessity of remotely operated shut off valves?

August 9, 2020

REMOTE OPERATED ISOLATION VALVES

The Center for Chemical Process Safety has given some good guidelines for remote operated shut off valves. In Many incidents, the consequences are magnified as there was no remote operated shut off valve provided. In many fires and toxic gas releases, the manual isolation valves get engulfed and make it impossible to enter the area to operate the valves. Read the guidelines in this link:

January 19, 2020

Are you identifying human factors in HAZOP studies?

On 6.9.19, at Amsterdam airport, a Boeing 737, aircraft was taxiing in a northerly direction on taxiway Charlie to runway 18C when it received take-off clearance for that runway. The flight crew then drove on taxiway Delta in a southerly direction and commenced the take-off. Air traffic control noticed this and instructed the crew to stop immediately. The crew aborted the take-off run and taxied back to the start of runway 18C, after which the aircraft took off uneventfully.
Source:Quaterly aviation report, Dutch Safety Board, July-September 2019

Are you identifying human factors in HAZOP studies?