The fired heater is a common unit operation in the refining and petrochemical industries that is used to increase the temperature of a process fluid. Fired heaters are required when a process-to-process heat exchanger or a utility exchanger (steam condenser, hot oil heater) cannot provide sufficient driving force to raise the temperature of a process fluid for downstream processing. There are numerous applications for fired heaters, from preheating feed to process units to reboiling distillation towers.
During the course of normal operation a fired heater will be exposed to disturbances in the supply of fuel, combustion air, or process fluid that may lead to a potentially hazardous condition developing. To manage these disturbances and take appropriate action to safely operate and control the fired heater, several layers of protective systems are normally provided.1 These protective systems are designed to take independent action that will prevent the fired heater from reaching a hazardous condition.Continue reading at Process safety time for fired heaters
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