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February 5, 2011

Recipe for a dust explosion

I chanced upon a newsletter by Fike Corporation written in 1997. This was way before the Imperial sugar dust explosion incident in 2008. Its a pity that though the potential for dust explosions are known for a very long time (more than 50 years), still these explosion continue to occur. Salient points form the article are quoted below:
"Combine complacency with lack of housekeeping and you have the perfect recipe for a dust explosion.
At too many facilities, the ingredients are already there. All you need is a building with layers of combustible dust, like corn starch. Add unvented equipment that draws in suspended dust. Let a few airborne particles stray and find a spark. The first explosion will rupture the equipment, tossing the building dust into the air. The second will probably collapse the walls. And, if by chance you attached a sprinkler riser to one of the load bearing walls, forget your sprinkler protection. It’s gone. A suspended, combustible dust cloud burns much more violently than a pile of sawdust. When suspended dust particles are completely surrounded by oxygen, they rapidly release a tremendous amount of energy. The pressure wave produced by the initial exploding dust cloud shakes and suspends more dust from other surfaces to fuel a chain reaction of violent explosions. Usually, the second or third explosion is worse than the first.Industries producing dust as a product, such as some pharmaceutical industries, tend to be more aware of the hazards than industries that produce dust as a by-product. Unfortunately, it’s very easy for personnel to overlook the fallout from operations, such as grain handling or furniture making. Then an explosion hits, endangering the facility and equipment as well as the employees".

Read the newsletter in this link.

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