January 28, 2022

Explosion Relief Vents for Highly Effective and Economical Explosion Protection

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/explosion-relief-vents-for-highly-effective-and-economical-explosion-protection/

January 20, 2022

PREVENTING COMBUSTIBLE DUST EXPLOSIONS

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/preventing-combustible-dust-explosions/

January 16, 2022

IGNITION RISKS OF ELECTROSTATIC CHARGE

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/background-to-the-ignition-risks-of-electrostatic-charge/

January 12, 2022

SUGAR AS AN EXPLOSION RISK

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/sugar-explosion-risk-grounding-helps/

January 8, 2022

DUST EXPLOSION HAZARDS

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/dust-explosion-hazards/

January 4, 2022

IS TRUCK GROUNDING NECESSARY?

 https://bulkinside.com/bulk-solids-handling/explosion-protection-process-safety/is-truck-grounding-necessary/

January 1, 2022

WISH YOU A HAPPY NEW YEAR!

 To all my readers, wish you a very Happy and Healthy 2022! Play your part in avoiding LOPC's!

December 28, 2021

Explosion due to hydrocarbon being drawn into boiler firebox

A leak in a hydrocarbon refrigerant system formed a vapor cloud that was drawn into the inlet of a steam boiler. The increased fuel to the boiler caused rapidly rising pressure within a steam drum. The rapidly rising pressure exceeded the capacity of the boiler’s safety valve and the steam drum ruptured. The boiler rupture was close enough to the gas leak to ignite the vapor cloud and produce an explosion due the confined nature of the gas lea  and an ensuing fireball. The fire took eight hours to extinguish. The explosions and fire destroyed a portion to the LNG plant and caused 27 deaths, and injury to 72 more.

December 24, 2021

LNG leak causes sewer explosion

 LNG leak from open run-down line during a pipe modification project. LNG entered an underground
concrete storm sewer system and underwent a rapid vapor expansion that overpressured and ruptured
the sewer pipes. Storm sewer system substantially damaged.

December 2, 2021

ANOTHER ANNIVERSARY OF BHOPAL.....National Process Safety Week on anniversary of Bhopal disaster December 3rd

Tonight is the 37th anniversary of the Bhopal gas disaster. We still do not seem to learn from Bhopal. The same mistakes that occurred at Bhopal keep recurring in various incidents around the World. Production pressures along with cost cutting measures take a toll on process safety. Just like the National safety week in march, I mooted the idea of having a National Process Safety Week every year on the anniversary of Bhopal for all chemical industries in India. During this week, the root causes of the Bhopal disaster and process incidents in individual organisations can be discussed with all  employees including top management. The root causes are again given below: They are still relevant today:

1. Do not cut costs without looking at the effects on process safety
2. Maintain all your layers of defense including asset integrity
3. Continually ensure that competency of personnel operating and maintaining plants are updated and current
4. Be prepared for the worst case scenario.
5. Understand the risks and measures to eliminate / reduce or control them
6. Learn from your past incidents. Those who do not learn are condemned to repeat the incidents.
7. Pay heed to your process safety management system audit reports

 I am again attaching the link of some pictures of the victims of Bhopal, lest we forget..........

" Mothers didn't know their children had died, children didn't know their mothers had died, and men didn't know their whole families had died" - Ahmed Khan, Bhopal resident on the Bhopal disaster

November 30, 2021

How to Avoid Common Genset Room Design Mistakes

How to Avoid Common Genset Room Design Mistakes: The room and building that a power generating set will be located in must comply with all genset room design requirements to ensure reliable operation.

November 26, 2021

How to Clean Natural Gas Piping with Gas Blows

How to Clean Natural Gas Piping with Gas Blows: Before new fuel gas piping can be connected to a combustion turbine (CT), it must be cleaned by “decompression” gas blows. Here's how to do it.

November 22, 2021

New Lockout-Tagout Program Improves Safety

New Lockout-Tagout Program Improves Safety: To improve overall employee safety across plants and facilities, switch from a tagout-based safety program to a lockout-tagout (LOTO) program.

November 18, 2021

Understanding the Dangers of Hydrogen Sulfide Gas

Understanding the Dangers of Hydrogen Sulfide Gas: Hydrogen sulfide (H2S) gas is produced as a result of the microbial breakdown of organic materials in the absence of oxygen. It can be found in tanks,