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April 11, 2013

CSB statement on Chevron refinery fire

The CSB has posted their statement about the Chevron refinery fire.An important statement is given below:
"The CSB also has identified deficient management of change reviews conducted by Chevron where more corrosion resistant metallurgy such as 9CR was identified as needed for crude unit high temperature service that could have addressed the piping circuit that failed. However, this more corrosion resistant metallurgy was not implemented more broadly in crude unit high temperature service. Under the current regulatory system Chevron cannot be cited for conducting “ineffective” MOC’s – they are only required to simply conduct them and implement agreed upon actions. Too many of the elements of the PSM regulation simply require paper procedures or activities,rather than concrete measures toreduce risk at every opportunity"
Read the CSB statement in this link.
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April 10, 2013

Accidents and gas releases at a smelter


Read the article in this link

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April 7, 2013

Beware of the alligator in a PSSR!!

A participant in a recent training session told me of an incident where a cross country pipeline was being welded in marshy territory. The job was completed for the day and the next morning when the welder approached the pipe to start his job, an alligator which had entered the pipe in the night caught him and fatally wounded him.
I am reminded of such "alligators"  when people do not conduct a PSSR properly. Hidden hazards ("Alligators") will be waiting for you and will kill you when you least expect it. Take PSSR's seriously!


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April 4, 2013

Another sight glass incident

A worker died at a refinery when he was exposed to propane and HF when a sight glass ruptured. Read about the accident in this link.

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April 1, 2013

Refinery tank fire - lessons learnt

In 1995 two petrol tanks caught fire in a refinery in Gujarat. See the presentation in this link and learn lessons from the incident.

Contribute to the surviving victims of Bhopal by buying my book "Practical Process Safety Management"