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May 16, 2024

Be careful when you deal with automated systems

With many valves being able to be operated from control room and also automated, this raises a hazard when carrying out maintenance. These automated valves should not open suddenly when maintenance work is going on. Do you have clear procedures to correctly Lock Out Tag Out and Try out such systems?

Read this incident:

At 9:00 a.m. on May 23, 2023, Employee #1 and Employee #2, both maintenance workers for a petroleum refinery were troubleshooting an automated valve in the "Prime G Unit". Flammable gasoline/hydrocarbons in the piping and flange portion of the automated valve were released causing an explosion and fire. Employee #1 sustained 3rd degree burns to over 83% of his body and was hospitalized. Employee #2 sustained 3rd degree burns to over 93% of his body and died on May 26, 2023. 

Source OSHA.gov

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